Automatic Carton Packing Equipment | Intelligent Process Equipment: The Role of Smart Machinery in Automated Systems.

Automatic Tray / Carton Packaging Machine, Automatic Wafer Box Cartoning Machine | Shuz Tung Machinery Industrial has won considerable trust and support from domestic and international major companies from semiconductor, flat panel display processes, Printed circuit board, intelligent medical imaging, turnkey planning for bicycles, and parts processing of automobiles, scooters, and variety of industries.

Automatic Carton Packing Equipment - Automatic Carton Packing Equipment
  • Automatic Carton Packing Equipment - Automatic Carton Packing Equipment
  • Automatic Carton Packing Equipment

Automatic Carton Packing Equipment

SPC

Automatic Tray / Carton Packaging Machine, Automatic Wafer Box Cartoning Machine

Automatic carton packing is applied in the semiconductor wafer manufacturing process and packaging and testing industry. After placing the wafer carrier packed with the aluminum bag into the material storage position manually, the label is read and compared with the client database, and then loaded into the feeding unit of the empty formed carton in sequence. Finally, the carton is taped by the sealing unit to complete automatic packaging.

Features
  • It can be combined with automatic packing machine to achieve automatic packing and folding.
  • It can save labor cost, reduce industrial safety problems, and be refueled in on-power.
  • Support various types of wafer carriers such as FOSB, FOUP, Reel, Tray, etc.
Applications

Application Industries: Semiconductor Wafer Manufacturing, Packaging, Testing and Other Industries.
Packaging Occasion: Products that need to be transported in cartons after packaging.

Specification
  • Applicable Carriers: FOSB, FOUP, Reel, Tray
Compatible Packaging BoxesTypesYellow Inner Box
Special Yellow Inner Box
White Inner Box
Yellow Inner Box with Corresponding Outer Box
Special Yellow Inner Box with Corresponding Outer Box
White Inner Box with Corresponding Outer Box
Inner Box Size InformationSize Information:
Yellow inner box: 385 (L) x 150 (W) x 84 (T) mm
Special yellow inner box: 414 (L) x 209 (W) x 90(T) mm
White inner box: 363 (L) x 157 (W) x 89 (T) mm
Tolerance: +/- 2mm
The weight of each inner box tray (already packaged) is 4.2kg.
When loading, scan the barcode on the inner box to confirm the correct material is being used.
Provide samples for design reference.
Outer Box Size InformationSize information:
Yellow Inner Box corresponds to Outer Box 399 (L) x 346 (W) x 310 (T) mm
Special Yellow Inner Box corresponds to Outer Box 441 (L) x 442 (W) x 310 (T) mm
White Inner Box corresponds to Outer Box 337 (L) x 294 (W) x 400 (T) mm
Tolerance is +/- 2mm
One Outer Box can hold 6 Inner Boxes, with a maximum weight of approximately 36kg (including contents)
During material receiving, scan the barcode on the Outer Box to confirm the correct materials are received.
Provide samples for design reference.
Buffer Board SizeBuffer board size information:
Same as the size of the inner box, but the fixed way (strength) of the cardboard forming needs to be discussed separately.
Tolerance is ± 2mm.
The weight of each buffer board is approximately kg (to be discussed separately based on customer's provided information).
When receiving the material, the barcode on the buffer board is scanned to confirm the correctness of the materials used.
Provide samples for design reference
SamplePlease provide 30 samples for each type
Compatible LabelsSizeInner Box Label: 136 (L) x 75 (W) mm
Shipping Label: 101 (L) x 46 (W) mm
Shipping Label: 101 (L) x 106 (W) mm
Special Label: 80 (L) x 50 (W) mm
Special Label: 136 (L) x 75 (W) mm
* Others: [    ] (L) x [    ] (W) mm
SamplePlease provide 2 rolls of label material and 10 rolls of carbon ribbon samples.
Labeling FunctionalityPrinter1. Brand: Zebra
2. Printable Width Max: 110mm
3. Read file: ZPL
4. Label material roll diameter *mm. * other:
5. Q’ty: 5台 (one for inner box, four for outer boxes)
Target Object for LabelingInner boxes and outer boxes.
Number of Labels AppliedInner box: label 1piece
Outer box: label 2 ~ 9pieces, by recipe
Labeling PositionInner box: left side of the box opening
Outer box: label 2pieces, by recipe
Outer box: label 3 ~ 9 pieces, by recipe
Labeling Accuracy≤ ± 10mm
Function of Inspection (option)Read the barcode on the label and compare it.
* Others:
Compatible Tape TypesTarget of LabelingOuter box
Tape DimensionsClear tape 60 (W) mm, Total length 900m, Thickness 0.048mm
Logo tape 60 (W) mm, Total length 900m, Thickness 0.048mm
Picking ListReading FunctionAfter manually scanning the barcode using a handheld barcode reader, the system retrieves the shipment information from the customer's shipping system.
In Port (Outer Box)Port Q’ty6 Port (standard box), 5 Port (special yellow inner box corresponding to outer box)
Feeding Method1. Manual mode: manual feeding
Manual Mode1. Pass Line: 900mm
2. Box orientation: (Label facing outward)
RFID Reading FunctionThe cardboard box needs to be read with a handheld 2D reader
Out PortBuffer Q’ty6 Port (standard box), 5 Port (special yellow inner box corresponding to outer box)
Unloading MethodConnecting with customer's CV system. (Pass Line: 350mm)
Manual ModePass Line: 350mm
Manual Feeding Port (Inner Box)Buffer Q’ty36
TypeDrawer type
Manual Mode1. Pass Line: 700mm
The pass line varies depending on the distribution of the drawer layers.
Reader Reading FunctionHe cardboard box needs to be read with a handheld 2D reader.
Refilling MethodPull out the drawer to replenish.
Pick and Place ModuleFunctionRobot places inner boxes on the front platform of the outer box, and the feeding arm sequentially puts them into the box.
Folding and Sealing ModuleFunctionAutomatic folding-sealing and corner-edge taping.
Weighing FunctionAccuracy of WeighingWeighing Capacity: 100kg
Sensitivity: 10g
Display Accuracy: At least 2 decimal places below kg
Weight measurement results need to be transmitted to the system.
Label Type DetectionRecognition MethodThe barcode is read by a handheld barcode reader for manual input.
Before the robot picks up the items, the barcode reader reads and compares the label.
Closed-Circuit Television (CCTV) CameraPosition1. Loading unit for packed inner boxes and buffer plates.
2. Pre-formed empty outer box enters the feeding unit
3. Inner Box Labeling Unit
4. Unit for loading inner boxes and buffer plates.
5. Sealing Unit
6. Weighting Unit
7. Outer Box Labeling Unit
8. Conveyor (discharge)
* Others: The installation position is defined by the customer.
Optional Requirements (Option)

Data Transfer System (SECS/GEM)

Gallery

Automatic Carton Packing Equipment | Made in Taiwan Intelligent Process Equipment | Shuz Tung

Based in Taiwan since 1979, Shuz Tung Machinery Industrial Co., Ltd. is a manufacturer of intelligent process equipment. It's main intelligent process equipment include, Automatic Carton Packing Equipment, semiconductor automation equipment, semiconductor metrology and inspection equipment, flat panel display turnkey equipment, TFT-LCD module process whole line equipment and wafer shipper automatic packing and unpacking machines. We offer customized designs for optimal equipment efficiency in high-tech industries. Prioritizing speed of production, quality and environmental friendliness ensures competitive advantage and significant added value.

Established in 1979, with 43 years vast experience and resources in customized equipment manufacturing, and outstanding optical, mechanical, electronic, software, and system integration ability, Shuz Tung Machinery Industrial focuses on the core technologies, including Precision Mold Manufacturing, Laser Repair and Cutting, High Accuracy Bonding (PCB Bonder), Automatic Optical Inspection (AOI), Artificial Intelligence Imaging, and Turnkey Solution for Smart Manufacturing.

Shuz Tung has been providing customers with high quality intelligent process equipment since 1979, both with advanced technology and 30 years of experience, Shuz Tung ensures that each customer's needs are met.